Technomart India – Leading Manufacturer of Activated Carbon Plant
Technomart India is a leading engineering company established in 1992, specializing in the design, manufacturing, and supply of heavy-duty industrial equipment. We offer complete solutions for cement plants, sugar plants, fertilizer plants, steel rolling mills, activated carbon plants, and more. Our product range includes ball mills, rotary kilns, stone crushers, conveyors, bucket elevators, hoppers, and custom spare parts. With a strong presence in both domestic and international markets, we export to over ten countries including the USA, UK, South Africa, and UAE. Backed by advanced design tools like AutoCAD and ProE, we ensure precision, efficiency, and innovation in every project. As a turnkey project undertaker, we handle everything from feasibility studies to commissioning and post-installation support. At Technomart India, we are committed to delivering quality, reliability, and complete engineering excellence.
Get Free Quote
Our Team will get in touch with you soon!
Activated Carbon Plant Solutions
An Activated Carbon Plant is designed to produce high-quality activated carbon used across various industries such as water and wastewater treatment, air purification, gold recovery, food processing, and chemical manufacturing. The plant is engineered for efficient carbon activation through processes like carbonization, activation, cooling, and screening, ensuring superior adsorption capacity and purity. Technomart India provides custom-designed, turnkey solutions for activated carbon production, integrating advanced technology, precise temperature control, and energy-efficient systems. Our plants are built for consistent performance, low maintenance, and long operational life, meeting both domestic and international quality standards. With a proven track record and expert engineering support, we deliver end-to-end solutions from design to commissioning. Our focus on innovation and reliability ensures maximum efficiency and value for every project.
Raw Material Handling Section
- Raw materials: coconut shells, wood, coal, lignite, bamboo, etc.
- Storage silos / hoppers
- Crusher / grinder – to reduce size
- Conveyor system
Carbonization Section (Charcoal Production)
-
Carbonization furnace / kiln (rotary kiln or vertical furnace)
-
Operates in low oxygen environment to produce charcoal from raw material
-
Flue gas handling system
Pre-Activation Process
- Lump Charcoal (Input)
Screening – Removes impurities and oversized pieces. - Crushing – Breaks charcoal into smaller particles.
- Size Segregation – Sorts particles into uniform sizes.
- Granulated Charcoal (Output) – Ready material for activation.
Activation Section
-
Rotary kiln / multiple hearth furnace / fluidized bed reactor
-
Temperature: 800–1000 °C
-
Activating agents:
-
Steam activation (most common)
-
CO₂ activation
-
Chemical activation (with phosphoric acid, ZnCl₂, etc.)
Post-Activation Process
Section
- Lump Ex-Kiln Activated Carbon
- Destoning – Removes stones and impurities.
- Crushing – Breaks carbon into smaller sizes.
- Screening – Separates particles by size.
- Demagnetization – Removes magnetic materials.
- Dedusting – Eliminates fine dust.
- Graded Activated Carbon – Final processed product.
Cooling Section
-
Indirect water-cooled screw conveyor or quenching system
-
Prevents auto-ignition of activated carbon
Screening & Milling Section
-
Vibrating screen (for particle size separation – powdered, granular, extruded)
-
Pulverizer / hammer mill
-
Magnetic separator (removes iron contamination)
Washing & Acid Leaching Section (if required)
-
Removes soluble impurities (ash, metals)
-
Neutralization with water & drying
Drying Section
-
Rotary dryer / fluid bed dryer
-
Reduces moisture to <5%
Packaging Section
-
Bagging machines (25–50 kg bags, jumbo bags)
-
Weighing & sealing
Utilities & Auxiliaries
-
Boilers (for steam activation)
-
Air pollution control system (cyclone, scrubber, bag filters)
-
Cooling water system
-
Power distribution & control panels
-
Laboratory for quality testing (iodine value, surface area, ash content, moisture)
Overall Execution
-
Raw Material Selection – Choosing suitable materials.
-
Plant Layout Design – Planning efficient setup.
-
Machine Orientation – Aligning equipment properly.
-
Installation – Setting up the plant.
-
Trial Production –Testing final output.
Our Project Gallery – Activated Carbon Plant
Looking for a quotation? Get in touch with us today!
Looking for a quotation? Get in touch with us today!
Industry We Cater
Technomart India is a trusted engineering company specializing in manufacturing and turnkey solutions for cement, sugar, fertilizer, steel, and activated carbon plants. With decades of expertise, we deliver high-quality, innovative, and efficient industrial solutions worldwide.
Quick Links
Contact us
+91-9662050071
info@technomarteng.in
Plot No. 128/A/B, Sarsavani Akalacha Road, Mehmedabad, Shatrunda, Kheda - 387610. Gujarat.
Follow Us
Copyright © 2005 Technomart India. All Rights Reserved. | Powered by : Marketing Baba – A Digital Marketing Company